Friday, 31 January 2014

5 Basic Operations of Lathe Machine

(i) Facing: This operation is almost essential for all works. In this operation, as shown in fig., the work piece is held in the chuck and the facing tool is fed from the center of the work piece towards the outer surface or from the outer surface to the center, with the help of a cross-slide.
(ii) Plane Turning: It is an operation of removing excess amount of material from the surface the surface of the cylinder work piece. In this operation, shown in fig., the work is held either in the chuck or between centers & the longitudinal feed is given to the tool either by hand or power.
(iii) Step Turning: It is an operation of producing various steps of different diameters of in the work piece as shown in fig. This operation is carried out in the similar way as plain turning.
(iv) Drilling : It is an operation of making a hole in a work piece with the help of a drill. In this case as shown in fig., the work piece, by rotating the tail stock hand wheel. The drill is fed normally, into the rotating work piece, by rotating the tail stock hand wheel.
(v) Reaming : It is an operation of finishing the previously drilled hole. In the operation as shown in fig., a reamer is held in the tailstock and it is fed into the hole in the similar way as for drilling.

Thursday, 9 January 2014

New Generation of Electricity

The invention of a new generation of electricity from the
water inside the water faucet in an easy way and take
advantage of the resulting energy to light electric lamps.

Five Principal Components in Cooling System.

Vehicle has five principal components in its cooling system.
i.) Radiator: — an auto radiator has a set of tubes called the "core" that the coolant flows through. Cooling fins surround the core. As air passes through the fins, the coolant releases its heat to the fins, which dissipate the heat.
ii.) Radiator cap :— there has to be a place to pour in coolant and the radiator cap covers that filling hole. The cap is also designed to seal the system to a specific pressure.
iii.) Radiator hoses: — the coolant goes from the radiator to the engine through a series of hoses that are sturdy and flexible enough to handle engine vibration and high heat.
iv.) Thermostat :— like the device on your home heating/ cooling system, the engine thermostat keeps the engine at the proper operating temperature.
v.) Water pump: — this is the heart of the engine cooling system. It pumps coolant through the whole cooling system, and into the engine block.

Sunday, 22 December 2013

VENTURIMETER

VENTURIMETER:
A venturimeter is essentially a short pipe consisting of two conical parts with a short portion of uniform cross-section in between. This short portion has the minimum area and is known as the throat. The two conical portions have the same base diameter, but one is having a shorter length with a larger cone angle while the other is having a larger length with a smaller cone angle.

A KNUCKLE JOINT

A KNUCKLE JOINT-
Knuckle joint is used to connect the two rods which are under the tensile load, when there is requirement of small amount of flexibility or angular moment is necessary. There is always axial or linear line of action of load. The knuckle joint assembly consist of following major components :
1.Single eye.
2.Double eye or fork.
3.Knuckle pin.
At one end of the rod the single eye is formed and double eye is formed at the other end of the rod. Both, single and double eye are connected by a pin inserted through eye.The pin has a head at one end and at other end there is a taper pin or split pin. For gripping purpose the ends of the rod are of octagonal forms.Now, when the two eyes are pulled apart, the pin holds them together .The solid rod portion of the joint in this case is much stronger than the portion through which the pin passes.
Application of knuckle joint in tractor.
The modes of failure are :
1.Shear failure of pin (single shear).
2.Crushing of pin against rod.
3.Tensile failure of flat end bar.
Application :
1.Tie rod joint of roof truss.
2.Tension link in bridge structure.
3.Link of roller chain.
4.Tie rod joint of jib crane.
5.The knuckle joint is also used in tractor.

Friday, 20 December 2013

Strengthened concrete

BMW K1200S

Technical specification of BMW K1200S
Displacement: 1157.00 ccm (70.60 cubic inches)
Engine type: In-line four
Stroke: 4
Power: 167.00 HP (121.9 kW)) @ 10250 RPM
Torque: 130.00 Nm (13.3 kgf-m or 95.9 ft.lbs) @ 8250 RPM
Bore x stroke: 79.0 x 59.0 mm (3.1 x 2.3 inches)
Fuel system: Injection. Electronic fuel injection
Fuel control: DOHC
Cooling system: Liquid
Gearbox: 6-speed
Transmission typefinal drive: Shaft drive (cardan)
Clutch: Hydraulic, wet, multi-disc
Chassis and dimensions
Front suspension: Duolever
Rear suspension: EVO Paralever
Front tyre dimensions: 120/70-ZR17
Rear tyre dimensions: 190/50-ZR17
Front brakes:Dual disc
Front brakes diameter: 320 mm (12.6 inches)
Rear brakes: Single disc
Rear brakes diameter: 265 mm (10.4 inches)
Speed and acceleration
Power/weight ratio: 0.7357 HP/kg
Other specifications
Fuel capacity: 19.00 litres (5.02 gallons)

An Otto cycle

An Otto cycle is an idealized thermodynamic cycle which
describes the functioning of a typical spark ignition
reciprocating piston engine, the thermodynamic cycle most
commonly found in automobile engines.
The processes are described by
Process 1-2 is an isentropic compression of the air as the
piston moves from bottom dead centre (BDC) to top dead
centre (TDC).
Process 2-3 is a constant-volume heat transfer to the air
from an external source while the piston is at top dead
centre. This process is intended to represent the ignition of
the fuel-air mixture and the subsequent rapid burning.
Process 3-4 is an isentropic expansion (power stroke).
Process 4-1 completes the cycle by a constant-volume
process in which heat is rejected from the air while the
piston is a bottom dead centre.y

Thursday, 19 December 2013

Pump Assembly

Pump Assembly ##
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A fuel pump is a frequently (but not always) essential
component on a car or other internal combustion engined
device. Many engines (older motorcycle engines in
particular) do not require any fuel pump at all, requiring only
gravity to feed fuel from the fuel tank through a line or hose
to the engine. But in non-gravity feed designs, fuel has to be
pumped from the fuel tank to the engine and delivered under
low pressure to the carburetor or under high pressure to the
fuel injection system.

Herringbone gears

What are Herringbone gears and what for these are used ?
In normal helical gears there is no problem of impact
stresses but there are axial thrusts on the bearings of shafts
on which they are mounted.these gears are good for
moderate power transmission because bearing can be
designed.But in very high power transmission design of
bearing for a small and compact system becomes very tough
and unemployable.Thus herringbone gears were designed to
eliminate these axial thrusts.This gear contains both right
hand helical profile and left hand helical profile on same gear
as you can see in diagram.The axial components of
transmission force is cancelled by each other on same
gear.Thus eliminating the problem of thrust force.
These gears are used in racing cars where high power
transmission is required and bearing size can not be
increased after certain limit.

Wednesday, 18 December 2013

Volkswagen Aqua

Volkswagen Aqua:
Chinese designer creates eco-friendly all-terrain car for land,
water and ice.
Created by Chinese designer Yuhan Zhang, the Volkswagen
Aqua would be powered by a hydrogen fuel cell and would
emit zero carbon dioxide.The all-terrain vehicle, which has a
top speed of 62mph and works like a hovercraft, can move
seamlessly between different surfaces.

PURPOSE AND FUNCTION OF A CLUTCH

PURPOSE AND FUNCTION OF A CLUTCH
..........................................................
The clutch assembly is located between the engine and the
transmission/transaxle. The purpose and function of a clutch
include the following:
1-To disconnect the engine from the transmission/transaxle
to permit the engine to remain running when the vehicle is
stopped and to permit the transmission/transaxle to be
shifted
Connect and transmit engine torque to the transmission/
transaxle
2-To dampen and absorb engine impulses and drivetrain
vibration
3-To provide a smooth engagement and disengagement
between the engine and the transmission/transaxle.

Tuesday, 17 December 2013

POWER STEERING

POWER STEERING:
Power steering assists the driver of an automobile in
steering by directing a portion of the vehicle’s power to
traverse the axis of one or more of the road wheels. As
vehicles have become heavier and switched to front wheel
drive, particularly using negative offset geometry, along with
increases in tire width and diameter, the effort needed to
turn the steering wheel manually has increased often to the
point where major physical exertion is required. To alleviate
this, auto makers have developed power steering systems:
or more correctly power-assisted steering on road going
vehicles there has to be a mechanical linkage as a fail safe.
There are two types of power steering systems hydraulic
and electric/electronic.

Newcomen Atmospheric Engine

Newcomen Atmospheric Engine ##
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The atmospheric engine invented by Thomas Newcomen in
1712, often referred to simply as a Newcomen engine, was
the first practical device to harness the power of steam to
produce mechanical work.Newcomen engines were used
throughout Britain and Europe, principally to pump water out
of mines, starting in the early 18th century. James Watt's
later Watt steam engine was an improved version of the
Newcomen engine. As a result, Watt is today better known
than Newcomen in relation to the origin of the steam engine.

SCUDERI ENGINE

SCUDERI ENGINE:
The basic concept of the Scuderi Engine is to divide the four
strokes of a standard engine over a paired combination of
one compression cylinder and one power (or expansion)
cylinder.
CONCEPT OF DESIGN:
Gas is compressed in the compression cylinder and
transferred to the power cylinder through a gas passage.
The Scuderi Split-Cycle Engine changes the heart of the
conventional engine by dividing (or splitting) the four strokes
of the Otto cycle over a paired combination of one
compression cylinder and one power cylinder.
IMPACT OF TECHNOLOGY:
Fuel efficiency improvements of 15% - 30% initially with
further improvements possible.
Potential reduction of NOx emissions of 50% - 80%.
Lower average operating engine speed reduces engine wear
and tear.
Design Flexibility-more controllable parameters available for
achieving enhanced or customized performance.

Monday, 16 December 2013

Magneto ignition system

Magneto ignition system
An ignition magneto is a magneto that provides current for
the ignition system of a spark-ignition engine, such as a
petrol engine. It produces pulses of high voltage for the spark
plugs.The use of ignition magnetos is now confined mainly
to engines where there is no other available electrical supply,
for example in lawnmowers and chainsaws. It is also widely
used in aviation piston engines even though an electrical
supply is usually available. This is because a magneto
ignition system is more reliable than a battery-coil system.
People discussing magnetos and coils used in early internal-
combustion engines generally used the term "tension"
instead of the more modern term "voltage."

Wankel engine

Wankel engine:-
The Wankel engine is a type of internal combustion engine
using an eccentric rotary design to convert pressure into a
rotating motion instead of using reciprocating pistons. Its
four-stroke cycle takes place in a space between the
inside of an oval-like epitrochoid-shaped housing and a
rotor that is similar in shape to a Reuleaux triangle but
with sides that are somewhat flatter. The very compact
Wankel engine delivers smooth high-rpm power. It is
commonly called a rotary engine, though this name applies
also to other completely different designs.
Due to their compact design, Wankel rotary engines have
been installed in a variety of vehicles and devices including
automobiles, motorcycles, racers, aircraft, go-karts, jet
skis, snowmobiles, chain saws, and auxiliary power units.

Disc brakes

Disc brakes
Disc brakes are an order of magnitude better at stopping
vehicles than drum brakes, which is why you'll find disc
brakes on the front of almost every car and motorbike built
today. Sportier vehicles with higher speeds need better
brakes to slow them down, so you'll likely see disc brakes on
the rear of those too.
Disc brakes are again a two-part system. Instead of the
drum, you have a disc or rotor, and instead of the brake
shoes, you now have brake caliper assemblies. The caliper
assemblies contain one or more hydraulic pistons which
push against the back of the brake pads, clamping them
together around the spinning rotor. The harder they clamp
together, the more friction is generated, which means more
heat, which means more kinetic energy transfer, which slows
you down. You get the idea by now.

Sunday, 15 December 2013

Surface Condenser

Surface Condenser ##
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A surface condenser is a commonly used term for a water-
cooled shell and tube heat exchanger installed on the
exhaust steam from a steam turbine in thermal power
stations. These condensers are heat exchangers which
convert steam from its gaseous to its liquid state at a
pressure below atmospheric pressure. Where cooling water
is in short supply, an air-cooled condenser is often used. An
air-cooled condenser is significantly more expensive and
cannot achieve as low a steam turbine exhaust pressure as
a water-cooled surface condenser.

Liquid Rocket Engine

Liquid Rocket Engine ##
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A liquid-propellant rocket or a liquid rocket is a rocket
engine that uses propellants in liquid form. Liquids are
desirable because their reasonably high density allows the
volume of the propellant tanks to be relatively low, and it is
possible to use lightweight centrifugal turbopumps to pump
the propellant from the tanks into the combustion chamber,
which means that the propellants can be kept under low
pressure. This permits the use of low-mass propellant tanks,
resulting in a high mass ratio for the rocket.
An inert gas stored in a tank at a high pressure is
sometimes used instead of pumps in simpler small engines
to force the propellants into the combustion chamber. These
engines may have a lower mass ratio, but are usually more
reliable 186,187 and are therefore used widely in satellites
for orbit maintenance.